Then, put it on the back on the other side of hte handle with the two four-inch pieces on the front, and then do the bottom. Start by gluing and screwing one of the sides of the handles to your top piece. To assemble the carrying case or box, you want to use wood screws and glue to hold everything together. Step 5: Assemble Your Box, Apply the Finish, and Install the Hardware Once you have the holes drilled, you’ll cut along the outside lines of the rectangle using your jig saw and connect the two holes to make one big handle hole in each of the boards. Get your two-inch drill bit and drill two holes in each board on the two center points you marked on your rectangle that are an inch from the end. These points are the center marks where you’ll drill the holes. Mark a center line horizontally across the rectangle and mark the point one inch from each side. To make the handles, you want to lay out a rectangle that you center on each side of the board that is two inches tall, six inches wide, and two inches down from the top of the board. Also, measure two inches down from the top and mark another line across. Starting in the center, measure three inches in each direction and mark it with two lines that you measure four inches from the top and marked across the board. Step 4 – Plan Out and Cut the Handles for the Caseįor the handle layout, you want to find the center point of both the right and left side boards. The two 4 inch sections will go at each end of the front and center pieces to act like a door. For the front piece, you’ll use your saw to cut it to 24 inches long, and you’ll cut four sections off of each end. The back piece will be 24 inches long and 11 ½ inches tall. The two side pieces you’ll cut to be 15 inches wide and 11 ½ inches tall. Cut this bigger piece into two smaller pieces for the top and bottom, and they should be 24 inches long. We chose to use 16 ½ inches because the original measurements are 14 inches plus an inch of additional space on the inside and an additional 1 ½ inches for the two side pieces’ width. Start by ripping down your piece of plywood until it’s 16 ½ inches wide for the top and bottom pieces. Step 3 – Cut Out Your Carrying Case Pieces You can flip this case over to double it as a flat surface to play on out in the yard too. It also gives you space to slip your fingers into the holes to carry it. Consider adding an inch to the width and height and 1 ½ inches to the length to give yourself a little wiggle room. The measurements should be 14 inches deep, 21 inches wide, and 10 ½ inches tall. Then, you stack them upwards until you run out of blocks. We chose to do a stack with six pieces side by side and two pieces behind that on the end. You can stack the newly cut pieces however you like to measure for the case. Step 2 – Stack the Pieces to Measure to Create the Case Put a small block of wood along the line and clamp it securely in place. Measure from the end of the cut and mark the board at 10.5-inches. Clamp a piece of scrap wood to your chop saw and cut part ways through it. A great way to make these cuts very quickly is to make a jig. You’ll make several pieces out of each 2×4. Tight, small knots are something you can get away with, but you’ll want the pieces to be so smooth that they glide against one another without having to sand them. This is far from traditional finish lumber, or you can look for premium-quality 2x4s that come with fewer knots. You may want to pay a little more for construction-grade stud lumber. Pick out the 2x4s that have as few knots in the wood as possible. Finish for outside of box (lacquer or polyurethane).Door hardware including a door clasp and small hinges.6 – 8 foot 2×4’s and 1/2 inch or 3/4 inch plywood for your case.After you stack all of the blocks following this pattern, you’ll get a tower that is 18 layers tall. You follow this by another layer of three that you turn 90° and put on top of the previous row. Traditionally, any jenga game you get has 54 pieces, and one block needs to be as long as the width of three blocks laid side by side. How to Create a Traditional Yard Jenga Set – Step by Step How to Create a Yard Jenga Set with a Twist.Step 6: Sand and Apply Boiled Linseed Oil to the Blocks.Step 5: Assemble Your Box, Apply the Finish, and Install the Hardware.Step 4 – Plan Out and Cut the Handles for the Case.Step 3 – Cut Out Your Carrying Case Pieces.Step 2 – Stack the Pieces to Measure to Create the Case.How to Create a Traditional Yard Jenga Set – Step by Step.
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